PVC Double Wall Fabric

PVC Double Wall Fabric

Details
PVC drop stitch fabric is a high-strength, air-tight material used primarily in inflatable structures (boats, paddleboards, air floors, and inflatable shelters). Unlike standard PVC tarps, it consists of thousands of polyester threads (drop stitches) sandwiched between two PVC layers, creating a rigid, lightweight, and ultra-durable material when inflated.
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Drop-stitch Fabric
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Description
Technical Parameters

PVC drop stitch fabric is a high-strength, air-tight material used primarily in inflatable structures (boats, paddleboards, air floors, and inflatable shelters). Unlike standard PVC tarps, it consists of thousands of polyester threads (drop stitches) sandwiched between two PVC layers, creating a rigid, lightweight, and ultra-durable material when inflated.

PVC double wall fabric
PVC double wall fabric
PVC double wall fabric
PVC double wall fabric

 

Key Features of Reinforced Transparent Tarpaulin

 

Construction

Two PVC-coated polyester outer layers (500D–1000D)

Thousands of interwoven polyester "drop stitches" (like a 3D mesh)

Heat-welded or high-frequency (RF) sealed edges for airtightness

Advantages

Extremely rigid when inflated (near-hard structure)
Lightweight yet puncture-resistant (better than single-layer PVC)
Air- and water-tight (no leaks, ideal for marine use)
Customizable thickness (0.8mm–2.0mm common)
UV & abrasion-resistant (long outdoor lifespan)

 

PVC Drop Stitch Fabric – Technical Data Sheet

 

 

1. Material Composition

Component

Specification

Outer Layers

PVC-coated polyester (500D–2000D)

Drop Stitch Threads

High-tenacity polyester (0.3–0.8mm thickness per thread)

Adhesive Bonding

High-frequency welded (RF) or heat-laminated

Total Thickness

0.8mm–2.5mm (inflated)

Weight

800–2000 g/m² (varies by thread density)

 

2. Mechanical Properties

Property

Value

Test Standard

Tensile Strength (Warp/Weft)

≥ 4000/4000 N/5cm

ISO 1421

Tear Resistance

≥ 100 N (Graves method)

ISO 4674

Burst Strength

≥ 500 kPa

ASTM D3786

Peel Strength (Layer Adhesion)

≥ 50 N/cm

DIN 53357

Elongation at Break

≤ 20%

ISO 1421

 

3. Performance Characteristics

Feature

Specification

Air Retention

≤ 1% pressure loss/24h (at 6–10 PSI)

Waterproofness

100% (no leakage at 50 kPa hydrostatic pressure)

UV Resistance

500–1500+ hours (QUV accelerated aging)

Operating Temperature

-30°C to +70°C

Flammability

DIN 4102-B1 / NFPA 701 (fire-retardant options available)

Abrasion Resistance

≥ 10,000 cycles (Martindale test)

 

4. Standard Sizes & Customization

Parameter

Options

Width

1.5m–3.2m (standard rolls)

Length

Custom (typically 25m–100m rolls)

Colors

Clear, White, Gray, Camouflage, Custom Pantone

Surface Finish

Glossy, Matte, Anti-slip textured

Pressure Rating

6–15 PSI (higher psi = more rigid)

 

5. Applications & Recommended Configurations

Application

Recommended Thickness

Pressure (PSI)

Reinforcement

SUPs (Paddleboards)

1.2mm–1.5mm

10–15 PSI

1000D + 0.6mm threads

Inflatable Boats (RIBs)

1.5mm–2.0mm

8–12 PSI

1500D + 0.8mm threads

Air Floors (Military/Tents)

2.0mm–2.5mm

5–8 PSI

2000D + 1.0mm threads

Inflatable Docks

1.8mm–2.2mm

6–10 PSI

Double-scrim reinforced

 

Application Scenarios

 
PVC Double Wall Fabric
PVC Double Wall Fabric
PVC Double Wall Fabric

 

 

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